Industrial Series: GS-CEMS-100

GS-CEMS-100 CEMS CO/CO₂ Module

Certified CEMS analyzer module for continuous CO/CO₂ reporting

CO Range
0-1000 mg/m³
CO₂ Range
0-25 %vol
Cert
EN 15267 / EPA PS
Drift
<1% FS / month
Product Overview

Overview

Drop-in CEMS analyzer module for continuous CO and CO₂ reporting. Pre-certified to EN 15267 and EPA Performance Specifications for turnkey compliance.

Key Highlights
  • QAL1 certified measurement
  • Automated daily zero/span
  • Integrated data logger with DAHS
  • 19-inch rack mount design

Full Technical Specifications

Key Performance

Key Performance metrics for GS-CEMS-100
Metric Value Status
CO Range 0-1000mg/m³ confirmed
CO₂ Range 0-25%vol confirmed
Accuracy <1.5% of certified range confirmed
DAHS Integrated data logger, 2-year storage confirmed
Certification EN 15267 / EPA PS confirmed

Measurement

Measurement specifications for GS-CEMS-100
SpecificationValue
Measuring PrincipleNDIR with gas filter correlation
CO Range0–1000 mg/m³ (configurable to 0–5000)
CO₂ Range0–25 %vol
Accuracy<1.5% of certified range per EN 15267
Drift<1% FS/month
Availability>99.5%

Physical

Physical specifications for GS-CEMS-100
SpecificationValue
Dimensions (W×H×D)483 × 266 × 550 mm (19″ 6U rack)
Weight28 kg
Housing Material19″ rack-mount, stainless front panel
Sample Interface6 mm Swagelok

Electrical

Electrical specifications for GS-CEMS-100
SpecificationValue
Power Supply100–240 VAC, 50/60 Hz, 120 W
Analog Output4 × 4–20 mA (isolated)
Digital OutputModbus TCP, RS-485, OPC-UA
DAHSIntegrated data logger, 2-year storage
Display7″ touchscreen HMI

Environmental

Environmental specifications for GS-CEMS-100
SpecificationValue
Operating Temperature+5 °C to +45 °C (cabinet climate-controlled)
Sample Temperature<40 °C at inlet
Sample Pressure0 to +100 mbar
Sample Flow0.5–1.5 L/min

Certifications

Certifications specifications for GS-CEMS-100
SpecificationValue
CEMSEN 15267-3 QAL1 certified
EPA40 CFR 60 Performance Specification
TÜVType-tested
EMCEN 61326-1

Where This Analyzer Fits

This model is mapped to the following industry applications and process duties.

Power Generation
Cement
Environmental Compliance

Deployment Environments

Common process environments where this model is evaluated.

Power plant CEMS
Waste incineration
Cement plant emissions
Regulatory reporting

Certification Scope

Standards are listed with scope and status so engineering review can verify the applicable CEMS approval, reporting, and compliance case.

Certification scope matrix for GS-CEMS-100
Standard Scope Variant Status Document
EN 15267-3 QAL1 CO and CO₂ CEMS module scope Project variant approved On request
EPA 40 CFR 60 Performance Specification EPA performance specification scope Project variant approved On request
TÜV / MCERTS Approvals listed in certification detail Project variant approved On request
HJ 76-2017 Chinese CEMS standard scope Project variant approved On request
CE EN 15267

Request Documentation

Request technical datasheets, user manuals, certificates, and application notes for this model.

Evidence Notes

case-study

CEMS CO/CO₂ module integration for waste-incineration audit workflows

Application note based on the existing waste-to-energy scenario: rack CEMS modules with integrated DAHS support CO/CO₂ reporting, QAL2 acceptance workflow, and AST record handling. Acceptance timing depends on site integration, reference-gas practice, and authority review.

Technical / Engineering Details

Technical & Engineering Details

Secondary engineering detail — expand each topic for the full measurement, envelope, sample-system, calibration, integration, maintenance and application evidence.

01 Measurement Principle and Limits

How the measurement is bounded

NDIR with gas filter correlation for CEMS CO and CO₂ reporting.

Requires

  • Conditioned sample at the stated inlet temperature, pressure, and flow
  • Daily zero check and weekly span check with certified reference gas
  • DAHS or plant historian integration for reporting workflow

Interferents and Limits

  • H₂O vapor if the CEMS sample is not conditioned to inlet requirements
  • CO / CO₂ channel overlap must be handled by configured correlation-filter compensation
  • Sample inlet temperature above the stated limit
  • Sample flow outside the stated range
02 Operating Envelope

Use these limits as selection inputs, then confirm sample condition, ambient exposure, and materials before quotation.

Process Temperature
<= 40 C
sample temperature at inlet
Sample Pressure
0-10 kPa
converted from 0 to +100 mbar sample pressure
Ambient Temperature
5-45 C
Outside This Envelope
  • Sample flow outside 0.5-1.5 L/min
  • Unconditioned sample above the stated inlet temperature
03 Sample System Boundary

Sampling mode, conditioning components, and exclusions define where the analyzer responsibility ends and the sample system begins.

Sampling Mode
extractive

Sample flow: 0.5-1.5 L/min

Boundary Components
  • 19-inch rack CEMS module
  • 6 mm Swagelok sample interface
  • integrated DAHS logger
Boundary Exclusions
  • No external GS-SCS compatibility is declared in v1 source data
04 Calibration & Validation

Calibration method, interval, traceability, and audit support are shown only when structured data is available.

Zero / Span Method

Daily automatic zero check with instrument-grade N₂; weekly span check with certified reference gas

Interval

Daily zero check; weekly span check

Span Gas Traceability

Certified reference gas required

Audit Support

  • EN 14181 AST compliance logging
  • QAL2 / AST report generation
05 I/O & Integration

Signal outputs and communication interfaces shown from the published specification fields on this product page.

Analog Output

4 × 4–20 mA (isolated)

Digital Output

Modbus TCP, RS-485, OPC-UA

DAHS

Integrated data logger, 2-year storage

DAHS Review Note

Confirm protocol map, channel naming, alarm states, and reporting format during project integration review.

06 Maintenance & Spares site-specific

Tasks, consumables, and access items are shown only when structured maintenance data is available.

Service Tasks
  • Quarterly optical bench cleaning
  • Quarterly sample filter replacement
  • Annual full calibration verification with certified reference gas
Consumables
  • Sample filters
  • Certified reference gas
07 Application Evidence

Application context for engineering selection.

Case Study Waste-to-Energy

Application Context

Municipal waste incineration plants approaching EU IED audit deadlines often need to replace aging CO analyzers fast, but available units typically have 8-week lead times and require integration with the existing DAHS — both at odds with the audit window.

Architecture Response

Three GS-CEMS-100 modules with integrated DAHS passed QAL2 acceptance within 2 weeks of installation, supporting on-time IED-audit submission with automated monthly AST reporting in place of manual data processing.

Audit-Window Delivery 3 modules · QAL2-accepted in 2 weeks
Selection Questions

Frequently Asked Questions

What is QAL1 certification?

QAL1 (Quality Assurance Level 1) is the EU type-testing standard under EN 15267-3 that proves the analyzer meets specified uncertainty limits in a certified test laboratory. The GS-CEMS-100 holds QAL1 for both CO and CO₂ channels.

How does the automated calibration work?

The module performs daily automatic zero check using instrument-grade N₂ and weekly span check using certified reference gas. Results are logged and trended for EN 14181 AST compliance.

Can it integrate with existing CEMS cabinets?

Yes, 19″ rack format with standard 6mm Swagelok sample connections and Modbus TCP digital output, preconfigured for listed CEMS cabinet integration.

What is the DAHS storage capacity?

2 years of 1-minute average data with automatic QAL2/AST report generation. Data export via USB, Ethernet, or direct connection to plant historian.

What maintenance does it require?

Quarterly: optical bench cleaning, sample filter replacement. Annual: full calibration verification with certified reference gas. All documented for EN 14181 AST.

Does it meet Chinese GB/T standards?

Yes, the GS-CEMS-100 is also type-tested to HJ 76-2017 Chinese CEMS standard for power plant applications.

Review GS-CEMS-100 against site conditions

Send gas range, sample temperature, pressure, moisture, and certification needs before final model selection.